na Michael Kelly, Ifoto Yunze ubumweChemical, na David Hagood, Kurangiza Ikoranabuhanga
Tekereza gushobora gukuraho VOC hafi ya zose (Volatile Organic Compound) mugikorwa cyo gukora imiyoboro no gukora imiyoboro, bingana na 10,000 pound yama VOC kumwaka. Tekereza kandi kubyara umuvuduko mwinshi hamwe nibisohoka byinshi kandi bidahenze kubice / umurongo wamaguru.
Ibikorwa birambye byo gukora ni urufunguzo rwo gutwara ibicuruzwa bikora neza kandi byiza ku isoko ryo muri Amerika y'Amajyaruguru. Kuramba birashobora gupimwa muburyo butandukanye:
Kugabanya VOC
Gukoresha ingufu nke
Gukoresha abakozi neza
Umusaruro wihuse (byinshi hamwe na bike)
Gukoresha neza igishoro
Byongeye, byinshi byo guhuza hejuru
Vuba aha, uruganda rukora imiyoboro rushyira mubikorwa ingamba nshya zo gutwikira. Uruganda rwabanje kujya kuri coating rwashizwemo amazi, arirwo muri VOC kandi bibaho no gutwikwa. Ihuriro rirambye ryashyizwe mubikorwa ni tekinoroji ya ultraviolet (UV) 100%. Muri iyi ngingo, ikibazo cyambere cyabakiriya, inzira yo gutwikira UV, kunoza imikorere muri rusange, kuzigama ibiciro no kugabanya VOC byavuzwe muri make.
Ibikorwa byo gutwikira mubikorwa bya Tube
Uruganda rwakoreshaga uburyo bwo gutwikira amazi bwasize inyuma akajagari, nkuko bigaragara ku mashusho 1a na 1b. Ntabwo inzira yatumye gusa ibikoresho byo gutwikira ubusa, byanateje impanuka yo mu iduka byongera VOC guhura n’umuriro. Byongeye kandi, umukiriya yifuzaga kunoza imikorere yo gutwikira mugihe ugereranije nigikorwa cyo gutwikira amazi.
Nubwo abahanga benshi mu nganda bazagereranya mu buryo butaziguye ibifuniko bishingiye ku mazi na UV, ibi ntabwo ari igereranya rifatika kandi birashobora kuyobya. Igifuniko cya UV nyacyo ni agace k'ibikorwa bya UV.
Igishushanyo 1. Gahunda yo gusezerana umushinga
UV ni inzira
UV ni inzira itanga inyungu zingenzi zibidukikije, kunoza imikorere muri rusange, kunoza imikorere yibicuruzwa kandi, yego, kumurongo wo kuzigama ibirenge. Kugirango ushyire mubikorwa umushinga wa UV utwikiriye, UV igomba kurebwa nkigikorwa gifite ibice bitatu byingenzi - 1) umukiriya, 2) gusaba UV no gukiza ibikoresho byinjiza hamwe na 3) umufatanyabikorwa wikoranabuhanga.
Ibi uko ari bitatu nibyingenzi mugutegura neza no gushyira mubikorwa sisitemu ya UV. Noneho, reka turebere hamwe gahunda rusange yo gusezerana umushinga (Ishusho 1). Mubihe byinshi, iyi mbaraga iyobowe numufatanyabikorwa wa tekinoroji ya UV.
Urufunguzo rwumushinga uwo ariwo wose watsinze ni ugusobanura neza intambwe zo gusezerana, hamwe nubwubatsi bworoshye hamwe nubushobozi bwo guhuza nubwoko butandukanye bwabakiriya nibisabwa. Ibi byiciro birindwi byo gusezerana nibyo shingiro ryimishinga igenda neza hamwe nabakiriya: 1) ikiganiro rusange; 2) Ikiganiro ROI; 3) ibisobanuro ku bicuruzwa; 4) ibisobanuro muri rusange; 5) ibigeragezo by'icyitegererezo; 6) RFQ / ibisobanuro rusange byumushinga; na 7) gukomeza gushyikirana.
Izi ntambwe zo gusezerana zirashobora gukurikiranwa muburyo bumwe, zimwe zishobora kubaho mugihe kimwe cyangwa zirashobora guhinduka, ariko zose zigomba kurangira. Ibi byubatswe byoroshye bitanga amahirwe menshi yo gutsinda kubitabiriye amahugurwa. Rimwe na rimwe, birashobora kuba byiza guhuza impuguke ya UV nkibikoresho bifite uburambe bwinganda zinganda muburyo bwose bwa tekinoroji yo gutwikira, ariko cyane cyane, uburambe bukomeye bwa UV. Iyi mpuguke irashobora kuyobora ibibazo byose kandi igakora nkumutungo utabogamye kugirango usuzume neza kandi neza tekinoroji yo gutwikira.
Icyiciro 1. Muri rusange Ikiganiro
Aha niho amakuru yambere ahanahana amakuru kubyerekeranye nibikorwa byabakiriya, hamwe nubusobanuro busobanutse bwimiterere igezweho nibyiza / bibi byasobanuwe neza. Mu bihe byinshi, amasezerano yo kutamenyekanisha (NDA) agomba kuba ahari. Noneho, intego zisobanutse neza zigomba kumenyekana. Ibi bishobora kubamo:
Kuramba - Kugabanya VOC
Kugabanya umurimo no gutezimbere
Kunoza ireme
Kongera umuvuduko
Kugabanya umwanya
Gusubiramo ibiciro byingufu
Kubungabunga sisitemu yo gutwikira - ibice byabigenewe, nibindi.
Ibikurikira, ibipimo byihariye bisobanurwa hashingiwe kuri ibyo byagaragaye neza.
Icyiciro cya 2. Garuka-ku-Ishoramari (ROI) Ikiganiro
Ni ngombwa gusobanukirwa ROI kumushinga mubyiciro byambere. Mugihe urwego rurambuye rudakeneye kuba urwego ruzakenerwa kugirango umushinga wemerwe, umukiriya agomba kugira urutonde rusobanutse rwibiciro biriho. Ibi bigomba kubamo ikiguzi kubicuruzwa, kumaguru kumurongo, nibindi.; ikiguzi cy'ingufu; umutungo wubwenge (IP) ikiguzi; ibiciro byiza; umukoresha / amafaranga yo kubungabunga; ikiguzi kirambye; n'igiciro cy'ishoramari. (Kugirango ubone kubara ROI, reba iherezo ryiyi ngingo.)
Icyiciro 3. Ikiganiro cyerekana ibicuruzwa
Kimwe nibicuruzwa byose byakozwe uyumunsi, ibicuruzwa byibanze bisobanurwa mubiganiro byambere umushinga. Kubijyanye no gutwikira porogaramu, ibyo bicuruzwa byagiye bihinduka mugihe runaka kugirango bikemure umusaruro kandi mubisanzwe ntabwo byujujwe nuburyo umukiriya akora. Tuyita “uyu munsi n'ejo.” Nigikorwa cyo kuringaniza hagati yo gusobanukirwa nibicuruzwa bigezweho (bishobora kuba bitujujwe nububiko bwa none) no gusobanura ibikenewe ejo hazaza bifatika (burigihe nigikorwa cyo kuringaniza).
Icyiciro cya 4. Muri rusange Ibisobanuro birambuye
Igishushanyo 2.Iterambere ryibikorwa biboneka mugihe wimutse uva mumazi ashingiye kumazi yerekeza kuri UV-coatings
Umukiriya agomba kumva byimazeyo no gusobanura inzira igezweho, hamwe nibyiza nibibi byimikorere isanzwe. Ibi nibyingenzi kugirango sisitemu ya UV yinjizemo kubyumva, ibintu rero bigenda neza nibintu bitashoboka bishobora gutekerezwa mugushushanya sisitemu nshya ya UV. Aha niho inzira ya UV itanga inyungu zingenzi zishobora kubamo kwiyongera kwihuta, kugabanya umwanya wibisabwa hasi, hamwe nubushyuhe nubushyuhe (reba Ishusho 2). Gusura hamwe mubikorwa byabakiriya birasabwa cyane kandi bitanga urwego runini rwo gusobanukirwa ibyo umukiriya akeneye nibisabwa.
Icyiciro 5. Kwerekana no Gukora Ikigeragezo
Ikigo gitanga ibicuruzwa nacyo kigomba gusurwa nabakiriya hamwe na sisitemu ya UV kugirango yemere abantu bose kwitabira kwigana uburyo bwo gutwikira UV. Muri iki gihe, ibitekerezo byinshi nibyifuzo byinshi bizagaragara mugihe ibikorwa bikurikira bibaye:
Kwigana, ingero no kugerageza
Ibipimo mugupima ibicuruzwa bitwikiriye
Subiramo imikorere myiza
Ongera usuzume uburyo bwo kwemeza ubuziranenge
Guhura na UV
Tegura gahunda y'ibikorwa irambuye igana imbere
Icyiciro 6. RFQ / Muri rusange Ibisobanuro byumushinga
Inyandiko ya RFQ yumukiriya igomba kuba ikubiyemo amakuru yose hamwe nibisabwa kubikorwa bishya bya UV nkuko bisobanurwa mubiganiro. Inyandiko igomba kuba ikubiyemo imikorere myiza yagaragajwe nisosiyete ikora ibijyanye n’ikoranabuhanga ya UV, ishobora kuba irimo gushyushya iyo kote ikoresheje sisitemu y’ubushyuhe y’amazi kugeza ku mbunda; gushyushya tote no guhagarika umutima; n'umunzani wo gupima ibyo ukoresha.
Icyiciro 7. Itumanaho rihoraho
Uburyo bwitumanaho hagati yumukiriya, UV integer hamwe na UV coatings isosiyete irakomeye kandi igomba gushishikarizwa. Ikoranabuhanga uyumunsi ryoroshe cyane guteganya no kwitabira guhamagarwa bisanzwe bya Zoom / inama. Ntabwo hagomba kubaho gutungurwa mugihe ibikoresho bya UV cyangwa sisitemu irimo gushyirwaho.
Ibisubizo Byakozwe nuwakoze imiyoboro
Agace kingenzi ko kwitabwaho mumushinga uwo ari wo wose wa UV ni ukuzigama muri rusange. Muri iki gihe, uruganda rwabonye kuzigama mubice byinshi, harimo ikiguzi cyingufu, amafaranga yumurimo hamwe n’ibikoreshwa.
Ibiciro by'ingufu - Microwave ikoreshwa na UV hamwe no gushyushya Induction
Muri sisitemu isanzwe itwikiriye amazi, hakenewe gushyushya mbere cyangwa nyuma yo kwinjiza umuyoboro. Imashini zinjiza zihenze, abakoresha ingufu nyinshi kandi barashobora kugira ibibazo bikomeye byo kubungabunga. Byongeye kandi, igisubizo gishingiye kumazi cyasabye 200 kw induction ashyushya ingufu zikoreshwa na 90 kw zikoreshwa n'amatara ya microwave UV.
Imbonerahamwe 1. Amafaranga yo kuzigama arenze 100 kw / isaha ukoresheje sisitemu ya 10 ya microwave UV na sisitemu yo gushyushya induction.
Nkuko bigaragara mu mbonerahamwe ya 1, uruganda rukora imiyoboro rwabonye kuzigama hejuru ya kw kw 100 kurenza isaha nyuma yo gushyira mu bikorwa ikoranabuhanga rya UV, mu gihe kandi ryagabanije amafaranga y’amadorari arenga 71.000 ku mwaka.
Igishushanyo 3. Ishusho yumwaka wo kuzigama amashanyarazi
Kuzigama amafaranga yo gukoresha ingufu zagabanutse byagereranijwe hashingiwe ku kigereranyo cy’amashanyarazi ku giciro cya 14.33 / kWt. Kugabanuka kw kw 100 kwamasaha yo gukoresha ingufu, ubarwa mugihe cyibyumweru bibiri kumyumweru 50 kumwaka (iminsi itanu kumunsi, amasaha 20 kumasaha), bivamo kuzigama amadolari 71.650 nkuko bigaragara mumashusho 3.
Kugabanya ibiciro by'umurimo - Abakora no Kubungabunga
Mugihe ibigo bikora bikomeje gusuzuma ibiciro byakazi, inzira ya UV itanga ubwizigame budasanzwe bujyanye no gukora no kubungabunga amasaha yabantu. Hamwe n'amazi yatwikiriwe n'amazi, igishishwa gitose kirashobora gukomera munsi yibikoresho byo gutunganya ibikoresho, amaherezo bigomba kuvaho.
Abakora uruganda rukora amasaha 28 yicyumweru bakuramo / basukura igifuniko cyamazi mubikoresho byacyo byo hasi.
Usibye kuzigama ikiguzi (ugereranije amasaha 28 yakazi x $ 36 [igiciro kiremereye] kumasaha = $ 1008.00 kumcyumweru cyangwa $ 50.400 kumwaka), ibisabwa kumurimo wumubiri kubakoresha birashobora kubabaza, bitwara igihe kandi biteje akaga.
Umukiriya yibasiye isuku yo gutwikira buri gihembwe, amafaranga y’akazi angana na $ 1.900 buri gihembwe, hiyongereyeho amafaranga yo gukuraho amakariso yatanzwe, yose hamwe akaba $ 2,500. Amafaranga yose yazigamye ku mwaka angana n'amadorari 10,000.
Kuzigama Kubika - Amazi ashingiye kuri UV
Umusaruro w'umuyoboro kurubuga rwabakiriya wari toni 12,000 buri kwezi ya 9.625-cm-ya diameter. Uhereye ku ncamake, ibi bingana na metero zigera kuri 570.000 zumurongo / ~ 12.700. Igikorwa cyo gusaba tekinolojiya mishya ya UV yashizemo imbunda nini / umuvuduko muke wa spray imbunda hamwe nubusanzwe intego ya 1.5 mil. Gukira byakorwaga hakoreshejwe itara rya microwave ya Heraeus UV. Kuzigama mu giciro cyo gutwikira no gutwara / amafaranga yo gutunganya imbere byegeranijwe mu mbonerahamwe ya 2 n'iya 3.
Imbonerahamwe 2. Kugereranya ibiciro byo kugereranya - UV vs amazi ashingiye kumazi kumaguru
Imbonerahamwe 3. Kwiyongera kuzigama kumafaranga make yo gutwara no kugabanya ibikoresho kurubuga
Byongeye kandi, ibikoresho byongewe hamwe nigiciro cyakazi cyo kuzigama no gutanga umusaruro birashobora kugerwaho.
UV itwikiriye irashobora gusubirwamo (gutwikira amazi ntabwo), itanga byibuze gukora neza 96%.
Abakoresha bamara umwanya muto wo gusukura no kubungabunga ibikoresho byabigenewe kubera ko UV itwikiriye keretse ihuye ningufu nyinshi za UV.
Umuvuduko wumusaruro urihuta, kandi umukiriya afite ubushobozi bwo kongera umuvuduko wumusaruro uva kuri metero 100 kumunota ukagera kuri metero 150 kumunota - kwiyongera 50%.
Ibikoresho bitunganya UV mubusanzwe bifite uruziga rwuzuye, rukurikiranwa kandi ruteganijwe namasaha yo gukora. Ibi birashobora guhinduka ukurikije ibyo umukiriya akeneye, bivamo imbaraga nke zikenewe mugusukura sisitemu.
Muri uru rugero, umukiriya yamenye ikiguzi cyo kuzigama $ 1.277.400 kumwaka.
Kugabanya VOC
Ishyirwa mu bikorwa rya tekinoroji ya UV naryo ryagabanije VOC, nkuko bigaragara ku gishushanyo cya 4.
Igicapo 4. Kugabanya VOC nkigisubizo cyo gushyira mu bikorwa UV
Umwanzuro
Ikoreshwa rya tekinoroji ya UV ituma abakora imiyoboro ikuraho VOC mubikorwa byabo byo gutwikira, mugihe banatanga uburyo burambye bwo gukora butezimbere umusaruro nibikorwa rusange. Sisitemu yo gutwika UV nayo itwara amafaranga menshi yo kuzigama. Nkuko bigaragara muri iyi ngingo, amafaranga umukiriya yazigamye yarenze $ 1.200.000 buri mwaka, hiyongereyeho no gukuraho ibiro birenga 154.000 byangiza imyuka ya VOC.
Kubindi bisobanuro no kubona kubara ROI, sura kuri www.alliedphotochemical.com/roi-calculators/. Kubindi bikorwa byogutezimbere hamwe na ROI kubara, sura kuri www.uvebtechnology.com.
SIDEBAR
UV Coating Process Sustainability / Ibyiza byibidukikije:
Nta binyabuzima bihindagurika (VOC)
Nta byuka bihumanya ikirere (HAPs)
Ntabwo ari umuriro
Nta mashanyarazi, amazi cyangwa ibyuzuye
Nta bushyuhe cyangwa ibibazo byubushyuhe
Muri rusange Gutezimbere Ibikorwa Bitangwa na UV Coatings:
Umusaruro wihuse uri hejuru ya metero 800 kugeza 900 kumunota, bitewe nubunini bwibicuruzwa
Ikirenge gito cyumubiri kiri munsi ya metero 35 (uburebure bwumurongo)
Akazi gake-mubikorwa
Ako kanya byumye nta bisabwa nyuma yo gukira
Ntakibazo cyo hasi cyo gutwika ibibazo
Nta guhindagura ibishishwa kubushyuhe cyangwa ibibazo by'ubushuhe
Nta gutunganya bidasanzwe / kubika mugihe cyo guhindura ibintu, kubungabunga cyangwa guhagarika weekend
Kugabanya ibiciro byabakozi bijyana nabakoresha no kubungabunga
Ubushobozi bwo kugaruza amafaranga menshi, kuyungurura no kongera kwinjiza muri sisitemu yo gutwikira
Kunoza imikorere yibicuruzwa hamwe na UV Coatings:
Kunoza ibisubizo byo gupima ubuhehere
Ibisubizo byiza byo gupima umunyu
Ubushobozi bwo guhindura ibiranga ibara
Sobanura amakoti, ibyuma n'amabara arahari
Hasi kumurongo wo kugereranya ibirenge nkuko byerekanwa na ROI calculatrice:
Igihe cyo kohereza: Ukuboza-14-2023
